Illuminated surgical retractor

ABSTRACT

An illuminated surgical retractor includes a blade, a handle, a curved section and an illumination assembly. The blade has a top surface and a bottom surface. The handle extends at an angle from a proximal end of the blade. The curved section connects the handle to the blade. The illumination assembly includes at least one light source, at least one battery and an activation device for energizing the light source. The illumination assembly is attachable to the curved section.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation application of application Ser. No.14/614,413 filed Feb. 5, 2015, and entitled “ILLUMINATED SURGICALRETRACTOR”, the entire disclosure of which is incorporated herein byreference.

BACKGROUND Technical Field

The present disclosure relates to illuminated surgical retractors.

Description of Related Art

Existing technology for illumination during surgical/medical proceduresincludes overhead illumination. This illumination comes from eitheroverhead lighting or head mounted fiber optic systems. Traditionaloverhead lighting systems face numerous limitations. A direct exposureof the field from the overhead source is required. Changes in patient orsurgeon positioning may interfere with the light source. Frequentadjustments provide an inconvenience for the surgeon and disrupt thesurgical flow. Overhead lighting is frequently inadequate for surgery indeeper cavities where more intense focused illumination may be required.In addition, the alignment of the surgeon's head frequently interfereswith the remote illumination and prevents light from reaching the field.Head mounted fiber optic systems are used frequently for more limitedsurgical exposures. However, these devices have numerous limitations.First, the surgeon is tethered by the light cord attached to theheadset, limiting the mobility in the operating room. Second, thedevices are associated with head and neck fatigue with frequent orprolonged use. Third, the devices require the surgeon to maintain asteady head and neck position to provide a constant and steadyillumination of the field. Fourth, the use of remote light sources andfiber bundles introduces tremendous inefficiencies into the system. Atypical ten-foot long cable will lose by approximately 10% per foot ofcable for a 300-watt light source, which results in much lowerillumination than desired.

Other existing technology for illumination during surgical/medicalprocedures includes lighted surgical retractors. These retractorsinclude integral or attached light sources which project light locallydown the retractor blade. Existing lighted surgical retractors overcomethe problems with overhead illumination but still suffer from severalshortcomings. These retractors can generally be classified into twocategories. The first category includes those with detachable lightsources. This category allows the retractor to be re-used and thereforethe retractor must be sterilized prior to re-use. Characteristics ofmost light sources are not compatible with many sterilizationprocedures. For example, it is uncommon for batteries to carry out hightemperature sterilization. It is also difficult to completely removeorganic material from light source assemblies. To overcome thesedifficulties, lighted surgical retractors with detachable light sourceswere created. These light sources are releasably attached to theretractor via tape or other adhesive or clip on mechanism. This class oflighted surgical retractors requires assembly prior to use anddisassembly, cleaning, and sterilization after use. Such assembly,disassembly, cleaning, and sterilization represent significant time,cost, and inefficiency for the user.

The second category of lighted surgical retractors was created thatconsists of surgical retractors with light sources that are integratedinto the retractor and are not removable. These lighted surgicalretractors contain a power source in the retractor handle, anillumination device built into, or permanently attached to the blade,and some form of optical or electrical coupling between the power sourceand the illumination device. The power source can be batteries or adevice that will plug into the wall. It could also be an optical powersource that generates optical energy instead of electrical energy. Theillumination device is either one or more LEDs, a fiber optic cable oran optical waveguide. The form of coupling is either wiring for anelectrical connection, or a fiber optic cable or optical waveguide foroptical coupling. This second category of lighted surgical retractorseliminates the problem of assembly and disassembly that the firstcategory of surgical retractors suffers from. This second class ofretractors still suffers from difficulty in cleaning and sterilization.Also, the techniques involved in integrating light source componentsinto the handle and blade are generally costly. Recent evidence isemerging that procedures for cleaning and sterilization are often flawedin practice, resulting in possible cross contamination of patients.These deficiencies have prevented a widespread adoption of this secondcategory of lighted surgical retractors.

The present disclosure will describe a new class of lighted surgicalretractors that does not suffer from these known deficiencies. Thepresent disclosure completely eliminates the risk of cross contaminationby insuring that each retractor can be only used once. The presentdisclosure eliminates the costly electrical or optical interconnectsystems required of previous disclosures. The present disclosureeliminates the requirement of assembly, disassembly, cleaning, andre-sterilization by the end user.

SUMMARY

A technical aspect of the present disclosure provides an illuminatedsurgical retractor, which can be discarded after a single use due to itsintrinsic low cost.

According to an embodiment of the present disclosure, an illuminatedsurgical retractor includes a blade, a handle, a curved section and anillumination assembly. The blade has a top surface and a bottom surface.The handle extends at an angle from a proximal end of the blade. Thecurved section connects the handle to the blade. The illuminationassembly includes at least one light source, at least one battery and anactivation device for energizing the light source. The illuminationassembly is attachable to the curved section.

In one or more embodiments of the present disclosure, the blade, thehandle and the curved section are integrally molded.

In one or more embodiments of the present disclosure, a chemicalcapacity of the battery is sufficient for a single use.

In one or more embodiments of the present disclosure, the illuminationassembly includes a light case integrally molded.

In one or more embodiments of the present disclosure, the illuminationassembly includes a plurality of retaining tabs protruded from the lightcase. The illuminated surgical retractor further includes a plurality ofacceptance slots and an acceptance cavity. The acceptance slots arelocated vertically, horizontally or at an angle with the curved section,and are configured for accepting the retaining tabs. The acceptancecavity is in communication with the acceptance slots. When the retainingtabs are inserted fully into the acceptance slots, the retaining tabsarrive at the acceptance cavity.

When compared with the prior art, the embodiments of the presentdisclosure mentioned above have at least the following advantages:

(1) The non-directional shape of the retaining tab allows theillumination assembly to be utilized with either vertically releasedmolds or horizontally released molds. This use of a common illuminationassembly for a wide variety of retractor shapes dramatically lowers thecost of the illuminated surgical retractor.

(2) The chemical capacity of the batteries is sufficient for only asingle use and the illuminated surgical retractor is discarded after thesingle use. The intrinsic low cost of the present disclosure makes theilluminated surgical retractor economically attractive, and eliminatesthe inefficiency and expense of cleaning and re-sterilization.

BRIEF DESCRIPTION OF THE DRAWINGS

The disclosure can be more fully understood by reading the followingdetailed description of the embodiments, with reference made to theaccompanying drawings as follows:

FIG. 1 is a schematic view of an illuminated surgical retractoraccording to an embodiment of the present disclosure;

FIG. 2 is a rear view of the illuminated surgical retractor of FIG. 1;

FIG. 3 is a side view of the illuminated surgical retractor of FIG. 1;

FIG. 4 is an exploded view of the illuminated surgical retractor of FIG.1;

FIG. 5 is a schematic view of the illumination assembly of theilluminated surgical retractor of FIG. 1;

FIG. 6 is a front view of the illumination assembly of FIG. 5;

FIG. 7 is a partially enlarged view of the illuminated surgicalretractor of FIG. 1 with the illumination assembly removed; and

FIG. 8 is a partially enlarged view of the illuminated surgicalretractor of FIG. 1 with the illumination assembly removed.

DETAILED DESCRIPTION

Drawings will be used below to disclose a plurality of embodiments ofthe present disclosure. For the sake of clear illustration, manypractical details will be explained together in the description below.However, it is appreciated that the practical details should not be usedto limit the claimed scope. In other words, in some embodiments of thepresent disclosure, the practical details are not essential. Moreover,for the sake of drawing simplification, some customary structures andelements in the drawings will be schematically shown in a simplifiedway. Wherever possible, the same reference numbers are used in thedrawings and the description to refer to the same or like parts.

Unless otherwise defined, all terms (including technical and scientificterms) used herein have the same meaning as commonly understood by oneof ordinary skill in the art to which this disclosure belongs. It willbe further understood that terms, such as those defined in commonly useddictionaries, should be interpreted as having a meaning that isconsistent with their meaning in the context of the relevant art and thepresent disclosure, and will not be interpreted in an idealized oroverly formal sense unless expressly so defined herein.

Please refer to FIGS. 1-2. FIG. 1 is a schematic view of an illuminatedsurgical retractor 10 according to an embodiment of the presentdisclosure. FIG. 2 is a rear view of the illuminated surgical retractor10 of FIG. 1. As shown in FIGS. 1-2, an illuminated surgical retractor10 includes a blade 11, a handle 12, a curved section 16 and anillumination assembly 50. The blade 11 has a top surface 14 and a bottomsurface. The handle 12 extends at an angle from a proximal end of theblade 11. The curved section 16 connects the handle 12 to the blade 11.The illumination assembly 50 includes at least one light source 64, atleast one battery 62 and an activation device for energizing the lightsource 64. The illumination assembly 50 is attachable to the curvedsection 16.

Furthermore, the blade 11 and the handle 12 are joined together at anangle through the curved section 16 to form a retractor component 15. Inpractical applications, the blade 11, the handle 12 and the curvedsection 16 are integrally molded as a single piece. In addition, in thisembodiment, the angle may be in a range of, for instance, 35 to 170degrees, and can particularly be 90 degrees. The retractor component 15may be made of any material, but preferably high strength plastic suchas ABS or polyacrylamide and made by a low cost manufacturing processsuch as injection molding. The top surface 14 of the blade 11 may beconcave (or flat, or convex). The blade 11 may have uniform width or maybe shaped such that the distal end is wider or narrower than theproximal end. The blade 11 may have a lip at the end of it for retainingtissue, or may be curved as shown to prevent retention of tissue. Inthis embodiment, the handle 12 is in a rectangular form, but in otherembodiments, the handle 12 may be circular or oval in shape, and may beopened on one or more sides. The illumination assembly 50 is integratedinto the angular space connecting the blade 11 with the handle 12.Integration into this angular space allows the batteries 62 and theillumination assembly 50 to reside in a light enclosure 51 andeliminates the electrical or optical coupling requirements in previousdisclosures.

Please refer to FIG. 3. FIG. 3 is a side view of the illuminatedsurgical retractor 10 of FIG. 1. In this embodiment, as shown in FIG. 3,the removal of pull tab 63 is used to energize the illumination assembly50. Other embodiments of the present disclosure may include the use ofan electrical switch.

Please refer to FIG. 4. FIG. 4 is an exploded view of the illuminatedsurgical retractor 10 of FIG. 1. The light source 64 is used to provideillumination to the area of the blade 11 of the illuminated surgicalretractor 10. The light source 64 can be a light emitting diode (LED),an incandescent element or a fluorescent element. However, this does notintend to limit the present disclosure. In this embodiment, the lightsource 64 is angled so that substantially all of the light travels tothe distal end of the blade 11. In other embodiments, the light source64 can be angled so as to provide substantially all of the light abovethe blade 11, or at other angles to the blade 11 that are preferable forthe medical application of the illuminated surgical retractor 10. Thebatteries 62 provide power to the light source 64. The batteries 62 aresmall enough to be contained in the angled space between the blade 11and the handle 12. Examples of the batteries 62 include LR41 or AG3 typebutton batteries. These batteries 62 are of a very low price. In thepresent embodiment, three batteries 62 are used to provide power to thelight source 64. Three batteries 62 eliminate the need for expensivecircuitry to condition the voltage and current required by the lightsource 64. These batteries 62 contain sufficient energy for 20-40minutes of use, which is sufficient for the vast majority of medicalprocedures. In other embodiments, a different number and type ofbatteries 62 can be used with or without conditioning circuitry.

Please refer to FIGS. 5-6. FIG. 5 is a schematic view of theillumination assembly 50 of the illuminated surgical retractor 10 ofFIG. 1. FIG. 6 is a front view of the illumination assembly 50 of FIG.5. The light case 51 contains the light source 64, the batteries 62, aspring 61, and the pull tab 63. The light source 64 has electrical leads65 and 66 which are cut to an appropriate length and bent such that theelectrical lead 65 makes an electrical contact with the anode or cathodeof one battery 62 and the electrical lead 66 makes an electrical contactwith the spring 61. In this embodiment, the spring 61 is made of a metalsuch as stainless steel. In other embodiments, other electricallyconductive materials suitable for producing a spring may be used. Thespring 61 makes an electrical contact with the opposite battery polarityother than that previously mentioned, and the spring 61 makes thiscontact with one battery 62.

The spring 61 is assembled in a compressed condition such that thespring 62 applies a force to the batteries 62, the pull tab 63, and thelight source leads 65 and 66. This force insures the electrical contactbetween the batteries 62, the light source leads 65 and 66, the spring61, and the pull tab 63. The pull tab 63 is made of an electricallyinsulative material such as polymer, plastic or film. The pull tab 63prevents an electric current from flowing to the light source 64 whilethe pull tab 63 is inserted between two of the batteries 62. The removalof the pull tab 63 will cause the spring 61 to push together thebatteries 62 and allow an electric current to flow to the light source64. Thus, light is emitted from the light source 64. The application ofthe pull tab 63 is a very low cost method to control the energizing ofthe electrical circuit. In other embodiments, a switch may be utilizedinstead of the pull tab 63 to complete the circuit of the batteries 62and the light source 64. The person having ordinary skill in the artwill easily understand these other embodiments.

As shown in FIGS. 5-6, the illumination assembly 50 includes a lightcase 51. Retaining tabs 52 protrude from the light case 51. The lightcase 51 is integrally molded and in this embodiment is made of amoldable material such as plastic or nylon although in other embodimentsother materials may be used. Moreover, the illumination assembly 50includes a plurality of retaining tabs 52. To be more specific, theretaining tabs 52 are located at the distal end of the legs 53, and areprotruded at right angles to the legs 53. In the present embodiment, theretaining tabs 52 are initially compressed when inserted into anacceptance slots 71 (not shown in FIGS. 5-6).

Please refer to FIGS. 7-8. FIGS. 7-8 are partially enlarged views of theilluminated surgical retractor 10 of FIG. 1 with the illuminationassembly 50 removed. As shown in FIGS. 7-8, the illuminated surgicalretractor 10 further includes a plurality of acceptance slots 71 and anacceptance cavity 72. The acceptance slots 71 are located vertically,horizontally or at an angle with the curved section 16, and areconfigured for accepting the retaining tabs 52. The acceptance slots 71are in communication with the acceptance cavity 72 (shown in FIG. 8).When the retaining tabs 52 are inserted fully into the acceptance slots71, the retaining tabs 52 arrive at the acceptance cavity 72. Theacceptance cavity 72 is arranged to remove compression on the retainingtabs 52 and will inhibit the removal of the retaining tab 52 from theacceptance cavity 72. In the present embodiment, the acceptance cavity72 is recessed into the retractor component 15 such that the retainingtabs 52 will not protrude from the surface of retractor component 15.The lack of any protrusion allows for a smooth surface of the blade 11and the handle 12, and an angled area between the blade 11 and thehandle 12 prevents tissue irritation during medical procedures.

The present disclosure of the retaining tabs 52, the retaining legs 53,the acceptance slots 71, and the acceptance cavity 72 allows novelflexibility in the creation of injection molds for the retractorcomponent 15. In the present embodiment, the injections slots arevertical, as required for molds that are designed to be releasedvertically. The person having ordinary skill in the art of injectionmolding will easily recognize that the shape of the retractor component15 requires molds that release vertically. Other embodiments of theretractor component 15 may contain shapes that require horizontal moldreleases and thus will have horizontal acceptance slots and cavities.The non-directional shape of the retaining tab 52 allows theillumination assembly 50 to be utilized with either vertically releasedmolds or horizontally released molds. The use of a common illuminationassembly 50 for a wide variety of retractor shapes dramatically lowersthe cost of the illuminated surgical retractor 10.

This embodiment of the present disclosure clearly shows a novel, lowcost illumination assembly 50 attached in a unique location of theilluminated surgical retractor 10 which eliminates the expensiveelectrical and/or optical interconnection between the handle 12 and theblade 11 of previous disclosures. The illumination assembly 50 isattached to the illuminated surgical retractor 10 in a novel way so asto be compatible with a wide assortment of retractor shapes which can bemolded vertically or horizontally. The chemical capacity of thebatteries 62 is sufficient for only a single use and the illuminatedsurgical retractor is discarded after the single use. The intrinsic lowcost of the present disclosure makes the illuminated surgical retractor10 economically attractive, and eliminates the inefficiency and expenseof cleaning and re-sterilization. Recent evidence is emerging thatprocedures for cleaning and sterilization are often flawed in practice,resulting in possible cross contamination of patients. The presentdisclosure completely eliminates the risk of cross contamination byinsuring that each of the illuminated surgical retractor 10 is only usedonce.

In summary, when compared with the prior art, the embodiments of thepresent disclosure mentioned above have at least the followingadvantages:

(1) The non-directional shape of the retaining tab allows theillumination assembly to be utilized with either vertically releasedmolds or horizontally released molds. This use of a common illuminationassembly for a wide variety of retractor shapes dramatically lowers thecost of the illuminated surgical retractor.

(2) The chemical capacity of the batteries is sufficient for only asingle use and the illuminated surgical retractor is discarded after thesingle use. The intrinsic low cost of the present disclosure makes theilluminated surgical retractor economically attractive, and eliminatesthe inefficiency and expense of cleaning and re-sterilization.

Although the present disclosure has been described in considerabledetail with reference to certain embodiments thereof, other embodimentsare possible. Therefore, the spirit and scope of the appended claimsshould not be limited to the description of the embodiments containedherein.

It will be apparent to the person having ordinary skill in the art thatvarious modifications and variations can be made to the structure of thepresent disclosure without departing from the scope or spirit of thepresent disclosure. In view of the foregoing, it is intended that thepresent disclosure cover modifications and variations of the presentdisclosure provided they fall within the scope of the following claims.

What is claimed is:
 1. An illuminated retractor comprising: a bladehaving first and second opposing surfaces; a handle extending at anangle from a proximal end of the blade; an illumination assemblycomprising at least one light source, said illumination assembly beingpermanently attached to the retractor, wherein: said illuminationassembly comprises a plurality of retaining tabs and the retractorcomprises corresponding acceptance slots, and said retaining tabs andcorresponding acceptance slots are configured to engage with one anotherin at least two different angular orientations with respect to oneanother.
 2. The illuminated retractor of claim 1, wherein at least aportion of the illumination assembly is permanently attached to thefirst surface of the blade.
 3. The illuminated retractor of claim 2,wherein the corresponding acceptance slots fully penetrate from thefirst surface of the blade to the second surface of the blade.
 4. Theilluminated retractor of claim 3, wherein each of the correspondingacceptance slots forms an acceptance cavity in the second surface of theblade, said acceptance cavity engaging with the corresponding retainingtab, and wherein the retaining tabs do not protrude from said secondsurface of the blade.
 5. The illuminated retractor of claim 4, whereinthe corresponding acceptance slots are located vertically, horizontallyor at an angle with an attaching surface of the blade.
 6. Theilluminated retractor of claim 4, wherein when the retaining tabs arefully inserted into the corresponding acceptance slots, each of theretaining tabs is disposed in the acceptance cavity of the correspondingacceptance slot.
 7. The illuminated retractor of claim 6, wherein theretaining tabs are configured to be compressed for insertion into thecorresponding acceptance slots and wherein the acceptance cavity of eachacceptance slot is configured to remove the co p ion on the retainingtab disposed therein.
 8. The illuminated retractor of claim 2, whereinthe blade includes a curved portion forming the proximal end of theblade, wherein the handle extends from the curved portion.
 9. Theilluminated retractor of claim 8, wherein the illumination assembly ispermanently attached to the curved portion of the blade.
 10. Theilluminated retractor of claim 2, wherein the illumination assemblyfurther comprises at least one battery and an activation device forenergizing the at least one light source.
 11. The illuminated retractorof claim 2, wherein the illumination assembly does not include a lightdiffusion device and wherein the at least one light source directlyemits light toward a distal end of the blade.
 12. The illuminatedsurgical retractor of claim 1, wherein the retaining tabs arecylindrical.
 13. An illuminated surgical retractor comprising: a bladehaving first and second opposing surfaces; a handle extending in a firstdirection at an angle from a proximal end of the blade; an illuminationassembly comprising at least one direct light source positioned so as todirectly emit light toward the distal end of the blade, saidillumination assembly being permanently attached to the retractor,wherein: the first surface of the blade faces away from the firstdirection, the illumination assembly abuts only the first surface of theblade without abutting other surfaces of the blade, and the illuminationassembly includes cover partially enclosing the at least one lightsource and being permanently attached to the first surface of the blade.14. The illuminated surgical retract in accordance with claim 12,wherein the blade and the handle are integrally molded.
 15. Theilluminated surgical retractor in accordance with claim 14, wherein theblade includes a curved portion forming the proximal end of the blade,wherein the handle extends from the curved portion.
 16. The illuminatedsurgical retractor of claim 15, wherein the illumination assembly ispermanently attached to the curved portion of the blade.
 17. Theilluminated surgical retractor of claim 13, wherein the illuminationassembly does not include a light diffusion device.
 18. The illuminatedsurgical retractor of claim 13, wherein the illumination assemblyfurther includes at least one battery and an activation device forenergizing the light source, wherein the cover of the illuminationassembly and the first surface of the blade enclose the at least onebattery.
 19. The illuminated surgical retractor of claim 18, wherein theactivation device comprises a removable tab extending from an opening inthe cover of the illumination assembly.